INDUSTRIES

Background

Desalination is an indispensable sector for cities in areas where freshwater resources are scarce. One of our client located in this area, being a West Asian country, has a great demand for desalination filtration.

Our second trip to the desalination plant in the Middle East occurred in August 2018. Actually, we have kept in contact since 2016, when we first knew each other.

Over 100 samples have been sent here and five industrial tests have been carried out in the three years that we have known each other.

This time, we keep finding solutions for our client’s issues.

RO guard filter Type: high flow cartridge filter 16 housings * 23pcs
RO guard filter Type: high flow cartridge filter 16 housings * 23pcs
The Challenge

 

The Challenge

Customers typically experience two types of issues, starting with the cartridge and filter housing.

People often report that the cartridge is stuck in the housing.

Another issue is the unreasonably high cost of manufacture and operating.

The Solution

To solve the problem, we first collected information on all the products being used in the plant and logged all the specific information needed for the analysis.

Next, we carefully analyzed and studied the water quality, solids content and solids size. With these real data, we designed a membrane structure cartridge.

In this way, we achieve higher filtration rates and greater holding capacity.

Industrial Testing Result with chart parsing

Industrial Testing Result with chart parsing

Data Analysing

Data Analysing

Results

It is clearly and obviously shown from the above charts and data that, the performance of Brother Filtration MAX-A high flow filter cartridge is similar to the currently used cartridges, sometimes even better and qualified to replace the original ones.

From another point, we got positive feedback from the plant planning department.

By considering the total flow, mechanical integrity, output quality, and the price, the cost of the original filter (USD/M3) is 47% higher than Brother Filtration at 700 pc price and 57% at 4000 pc price. In conclusion, Brother Filtration filters are a good investment for the company and can significantly lower O&M expenditures.

Picture: Producing for client’s order
Picture: Producing for client’s order

Brother Filtration Max-A high flow filter cartridge shows excellent result, both in terms of filtration performance and cost savings. These are summarized based on actual data.

Our client is a very professional seawater desalination plant, They have a very strict and technical maintenance team for every process, in order to control and decrease the O&M cost for the whole plant.

Benefits

Max-A high flow cartridge has a better filtration performance with higher filtration rates and larger dirt-holding capacity and cause less stuck problem.

Max-A high flow cartridge helps to reduce the costs for filter elements, which is 47% lower than the original one at 700 pc price and 57% lower at 4000 pc price.

All these advantages contribute to less investments costs and less maintenance time, which means efficiency and productivity could be improved and cause less troubles for workers.

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