Coalescer & Separator Cartridge

Brother Filtration has researched and developed all kinds of filter products for liquids, oil and gas. Now, our new coalescer & separator cartridge series can fulfill the needs of removing particles in liquids and liquids from gas, and separating particles from liquids and gas.

The surface-treated glass fiber or polyester fiber is mainly used as the cohesive media, and the structure of the filter media is specially designed to make the filter media have good cohesive performance. The filtration precision can reach 0.1μm.

The coalescer & separator cartridge can be widely used in various applications, such as chemicals, flavor and different types of oils. Also, they have high dirt-holding capacity and longer service life. With the proper design, it is easy to maintain, which can improve the efficiency and reduce the costs.

Wide range of applications

Wide range of applications

High filtration accuracy

High filtration accuracy

High dirt-holding capacity

High dirt-holding capacity

Longer service life

Longer service life

Coalescer & Separator Cartridge

Brother Filtration manufactures five different Coalescer & Separator Cartridge to fulfill different needs. They can be applied to various applications and industries with respective requirements.

 

SP1.0 Separator Filter Cartridge
The SP1.0 filter cartridge will remove particles down to one micron without excessive differential pressure build-up.

 

SP2.0 Separator Filter Cartridge
SP 2.0 separator cartridges can provide efficient separation of water in a wide range of fluid process streams.

 

CLL1.0 Coalescer Filter Cartridge-Liquid and Liquid
CLL 1.0 coalescer cartridges are used in a wide range of liquid/liquid separations in the chemical, flavor and fragrance and biotechnology industries.

 

CLG1.0 Coalescer Filter Cartridge-Liquid from Gas
The CLG1.0 series element is designed to coalesce extremely fine liquid particles from natural gas.

 

CLG2.0 Coalescer Filter Cartridge-Liquid from Gas
CLG 2.0 Coalescer Filter Cartridge is high-effective filter with flow direction inside to outside, able to remove the liquid contaminants and solid contaminants.

What makes Brother Filtration so reliable

We can provide you with not only high-quality Coalescer & Separator Cartridge but also professional technical support, fast shipping time, and complete after-sales service. Our goal is to make the whole process worry-free for our customers.

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Features of a Coalescer & Separator Cartridge

Brother Filtration Coalescer & Separator Cartridge series is competitive and useful. They can fulfill all kinds of needs in oil, water and other fluids.

  • High filtration accuracy with multi-layer structure
  • Designed superfine fiber with better coalesce performance
  • High dirt-holding capacity
  • Longer service life
  • Wide range of applications
  • High flux density
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About our filtration technology

The liquid industry is never where we stop. Additionally, we are seeking for solutions for oil and air.

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The working principle of Coalescer & Separator Cartridge

Breaking emulsion to beat cell - interception - impact - affinity - coalescence - --Absorption

Floating Affinity: the inner surface of the oil droplets affinity together, under the action of specific gravity directly floating separation.
Coalescence: Small particles of suspended oil, coalesce into large oil beads under the action of oleophilic filter material.
Adsorption: The large oil beads are constantly trapped by the adsorption layer designed in the outer layer of the filter element to prevent secondary taking away.
Uplifting: Under the action of liquid same-sex mutual affinity, the oil with increased specific gravity quickly floats up to realize liquid-liquid separation.
Cartridge structure: The cartridge is designed to go in and out, and is composed of emulsion-breaking layer, agglomeration layer and adsorption and affinity layer.
The Coalescer & Separator cartridge is made of specially treated glass fiber and other coalesce materials as medium, which can agglomerate the tiny water droplets dispersed in the turbine oil into larger water droplets, and the agglomerated water droplets are sunk to the lower water accumulation tank under the action of gravity and the flowing impact of oil, and released by the water release valve.
The separator cartridge is composed of special chemically treated stainless steel mesh, which has good hydrophilic and hydrophobic properties, allowing oil to pass smoothly while effectively preventing water droplets from passing through to achieve effective dewatering effect.
If the Coalescer & Separator cartridge does not suffer serious physical or chemical damage, it can be used for a long time without replacement, thus greatly reducing operating costs.

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Our Liquid Capabilities

Brother Filtration has provided quality liquid filtration products to process industries around the world. From pre-filtration to final – and from low capacity to high – when you think purity, think Brother Filtration.

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Difference Between Coalescer and Separator Filters

Coalescer filters are designed to remove liquid contaminants from gas streams or separate immiscible liquids by coalescing small droplets into larger ones, which are then easier to remove. These filters are commonly used in gas processing, oil-water separation, and removing water from fuels.

Separator filters, on the other hand, are specifically engineered to separate two immiscible liquids, such as oil and water, within a fluid stream. They use specialized media to achieve this separation efficiently, making them ideal for applications where the primary goal is to separate distinct liquid phases.

Coalescer & Separator Cartridge: The Ultimate FAQ Guide

The following are common frequently asked questions (FAQ) about Coalescer and Separator Cartridge, along with their brief answers.

Common Questions about brotherfiltrationHow do Coalescer Filters handle emulsions in industrial applications?

Coalescer Filters are effective in breaking down emulsions by promoting the aggregation of dispersed liquids into larger droplets, which facilitates easier separation from the continuous phase.

Common Questions about brotherfiltrationWhat are the considerations for integrating coalescer and separator filters into existing filtration systems?

Integrating coalescer and separator filters into existing systems requires evaluating compatibility with flow rates, pressure conditions, and filtration requirements. Proper installation and system adaptation ensure seamless operation, optimal performance, and minimal downtime.

Common Questions about brotherfiltrationHow do Coalescer Filters compare to other types of liquid-liquid separation methods?

Coalescer Filters are often compared with methods like centrifuges or settling tanks. They excel in applications where continuous separation is required without the need for chemical additives or significant energy consumption.

Common Questions about brotherfiltrationHow does the design of Separator Filters differ based on the specific application?

Designs may vary based on whether the application involves removing solids, liquids, or both from gas or vapor streams. Factors such as filter media type, pore size, and filtration mechanism are tailored to meet these specific needs.

Common Questions about brotherfiltrationHow do operating conditions such as temperature and pressure affect the performance of Coalescer Filters?

Operating conditions can influence the efficiency and effectiveness of Coalescer Filters. Higher temperatures might affect the viscosity of liquids, while varying pressures can impact the flow rate and the ability of the filter to separate liquids effectively.

Common Questions about brotherfiltrationWhat is a coalescer and separator cartridge?

A coalescer and separator cartridge is a filtration device used in various industrial processes to separate immiscible liquids, such as oil and water, by promoting the coalescence of small droplets into larger ones and then separating them from the main stream.

Common Questions about brotherfiltrationHow does a coalescer filter work?

A coalescer filter cartridge typically contains a media that encourages the merging of fine liquid droplets into larger ones. As the mixture passes through the cartridge, the smaller droplets combine to form larger ones, which are then easier to separate from the bulk liquid.

Common Questions about brotherfiltrationWhat is the difference between cartridge filter and coalescing filter?

Cartridge filters eliminate solid particulates from gas or liquid streams, while coalescing filters target liquid aerosol particles in gas or air streams. Additionally, coalescing and separator cartridges address the removal of trace water from a liquid hydrocarbon process stream.

Common Questions about brotherfiltrationWhat are the different types of media used in coalescer filter and separator filter?

Coalescer filter and separator filter can use various types of media such as cellulose, fiberglass, polymeric materials, and specialty coatings, each offering different properties suited to specific applications.

Common Questions about brotherfiltrationDo coalescer and separator cartridges require pre-filtration?

Pre-filtration may be necessary in some cases to remove large particulate contaminants before the liquid enters the coalescer and separator cartridge. This helps prevent fouling and extends the lifespan of the cartridge.

Common Questions about brotherfiltrationHow often should coalescing filter and separator filter be replaced?

The replacement frequency depends on various factors such as the operating conditions, contaminant levels, and cartridge specifications. It is recommended to follow the manufacturer’s guidelines or carry out regular maintenance inspections to determine the replacement intervals.

Common Questions about brotherfiltrationAre there any limitations to the use of coalescing filter element and separator filter element?

While coalescer and separator elements offer effective liquid separation, they may have limitations in handling extremely high flow rates, viscous liquids, or certain types of contaminants. Consulting with filtration experts can help in determining any limitations specific to your application.

Common Questions about brotherfiltrationAre there different types of water coalescer filter and water separator filter available?

Yes, there are different types of Coalescer and Separator filters available to suit specific applications. Brother Filtration provides you with five types, including SP1.0 separator filter, SP2.0 separator filter, CLL1.0 coalescer filter, CLG1.0 coalescer filter, and CLG2.0 coalescer filter.

Common Questions about brotherfiltrationCan coalescing filters handle high-pressure gas streams?

Yes, there are coalescing filters specifically designed to withstand high-pressure gas streams commonly found in industrial applications. These filters are constructed using robust materials and are engineered to withstand the pressure without compromising performance.

Common Questions about brotherfiltrationCan separator filters be used in conjunction with other filtration technologies?

Yes, separator filters can be integrated into multi-stage filtration systems alongside other filtration technologies such as coalescing filters, particulate filters, and adsorption filters to achieve higher levels of contaminant removal and purification.

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