Knowledge

Beer is a very common and popular alcoholic beverage. In fact, beer is a finished mixture that needs to be processed to achieve the desired taste and aroma. Before packaging, beer goes through a series of filtration processes to remove impurities, stabilize color and flavor, and extend shelf life. One of the key elements in the beer filtration process is the PES sterilizing filter.

This blog explores the pivotal role played by PES (Polyethersulfone) sterilizing filter cartridges in beer filtration, shedding light on the importance of this advanced technology in ensuring the quality and purity of final products.

Beer Filtration

Microporous Filter Cartridge in Beer Filtration Application

Beer contains yeast cells, as well as suspended particles of egg protein and hop resin, which can negatively impact the appearance and stability of the final product. To address this, beer filtration is essential. Among various sterilization methods used in the food industry, filtration sterilization stands out. This technique utilizes dense porous filter materials that prevent the passage of bacteria, effectively removing microorganisms from liquids.

Membrane filtration has long served as an alternative to pasteurization. Consumers are drawn to membrane-filtered beer due to its pure flavor, refreshing taste, and persistent foam. Manufacturers find value in this method as well, as it allows them to obtain sterile beer directly. By combining membrane filtration with aseptic packaging, breweries can produce without pasteurization while ensuring reliable biological stability. The PES membrane pleated filter element, a type of microporous filter, has a significant impact on the beer manufacturing process.

Microporous Filter Cartridge in Beer Filtration

What is a PES Membrane Filter Cartridge?

PES membrane filters are broadly used in beer filtration processes due to their specific design tailored for this application. These filters are constructed using polyethersulfone (PES), a high-performance polymer widely acknowledged for its remarkable thermal and chemical resistance, as well as its ability to offer a high flow rate and low protein-binding capacity. As a result, PES membrane filters can endure the rigors of beer filtration, including exposure to high-temperature fluctuations and harsh chemicals, without compromising their filtration efficiency.

Furthermore, their resistance to acidic conditions makes them particularly suitable for the brewing industry, where pH levels can vary throughout the brewing process. By utilizing PES sterilizing filters, brewers can achieve efficient and reliable filtration, ensuring the production of high-quality, contaminant-free beer.

Utilizing top-notch membrane materials sourced from qualified suppliers, Brother Filtration produces the PES filter cartridge. These cartridges undergo manufacturing, flushing, testing, and packaging in a clean room environment rated at class 10,000, making them well-suited for applications in the brewery industry.

PES-Pleated-Filter-Cartridge

The Role of PES Sterilizing Filters in Beer Filtration

Beer filtration is a critical process that determines the quality, clarity, and stability of the final product. A PES membrane filter cartridge is an integral part of the process, primarily used for the final filtration stage before packaging. Here are some of the key roles that PES sterilizing filters play in beer filtration:

Removing Bacteria and Microorganisms

Beer contains live yeast, bacteria, and other microorganisms that can affect its flavor, aroma, and shelf life, and cause spoilage. PES membrane filters are designed to remove these microorganisms by trapping them in the filter pores. The PES filter has a tight pore size distribution, typically ranging from 0.1 to 0.2 µm, which ensures effective retention of bacteria and other microorganisms.

Stabilizing the Beer

PES filter cartridges help to stabilize the beer by removing unwanted particles, such as yeast, proteins, and lipids, that can cause haze and spoilage. By reducing haze, PES membrane pleated filters improve the beer’s clarity, giving it a brighter appearance and making it more visually appealing.

Improving Flavor and Aroma

PES membrane filters can also help improve the beer’s flavor and aroma by removing unwanted flavor compounds, such as phenolics and hop oils. These compounds can affect the beer’s taste and aroma, making it bitter, sour, or unpleasant. By removing them, PES sterilizing filters can enhance the beer’s flavor and aroma, making it more appealing to the consumer.

Increasing Shelf Life

Beer is a perishable product that requires careful handling to maintain its quality and shelf life. PES membrane filter cartridges can increase the beer’s shelf life by removing microorganisms and unwanted particles that can cause spoilage. By ensuring the beer remains free from contamination during the filtration process, PES sterilizing cartridges help to maintain the beer’s quality and extend its shelf life.

PES membrane filter cartridges can increase the beer's shelf life

Applications of PES Sterilizing Filters in Beer manufacturing process

PES sterilizing filters have multiple applications in the beer filtration process, ensuring the quality and longevity of the final product.  One important application is the final filtration step before bottling, where a combination of prefilter, such as a polypropylene depth filter, and a final membrane filter with PES membrane technology is employed.

Another application of PES sterilizing filters is the microfiltration of gases used in the bottling process. By utilizing these filters, breweries can eliminate impurities and microorganisms, such as those found in compressed air or carbon dioxide, which come into contact with the beer during bottling.

Additionally, PES sterilizing filters are utilized in the filtration of process water used in brewing. Process water is used throughout every step of the brewing process, breweries can remove particulate matter and ensure that the water used in mashing and rinsing processes is free from impurities.

PES Sterilizing Filters in Beer manufacturing process

Conclusion

Our PES sterilizing filters are designed specifically for beer filtration processes, and their excellent thermal and chemical resistance, high flow rate, and low protein-binding capacity make them ideal for brewing applications.

At Brother Filtration, we provide filtration solutions that safeguard the quality and taste of beer products. Our application experts can provide manufacturers with customized solutions that ensure their beer is free from contamination while preserving its flavor and aroma. If you need any support, please contact us now!

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