Knowledge

Because of the limited freshwater resources, seawater has been always an important way to get water from for many areas and countries.

There are many different methods to treat sea water, but only three treatments are for large-scale desalination, which are multiple-effect evaporator (MED), reverse osmosis (RO) and multi-stage flash (MSF).

Salty River Of Blue Water At Sunset Near Mountains

Desalination is a method of water filtering used to purify saltwater of minerals and other impurities. Saline water is converted to usable water for agriculture and drinking through the desalination process.

Desalination systems are used in homes, yachts, hotels and resorts with beachfront locations, as well as various commercial and industrial settings.

In regions of the world without access to drinkable water, the treatment of seawater has emerged as a crucial substitute for the generation of pure fresh water.

The ocean has offered an abundant supply of water that is available for human consumption as other sources, including rivers, lakes, wells, and springs, have grown progressively depleted as a result of excessive extraction.

Although ocean water has high levels of salt and cannot be used for drinking or the majority of other purposes, seawater filters have made it possible.

Desalination systems incur higher operational costs compared to traditional water filtration systems because they require a specific type of energy to function.

In situations where local potable water sources are not accessible or have been exhausted, these desalination filtration systems become the sole source of clean water for these communities.

desalination

Desalination Process & Reverse Osmosis

Desalination is a process aimed at removing salt and other impurities from water to make it suitable for human consumption or other purposes. Reverse osmosis (RO) stands out as the foremost method for desalination, both in terms of installed capacity and annual growth.

This process utilizes semipermeable membranes and applied pressure to selectively allow water molecules to pass through while blocking salts.

Compared to thermal desalination methods, RO membrane systems typically consume less energy. The energy expenditure in desalination varies widely depending on factors such as water salinity, plant size, and the specific process employed.

Currently, the cost of seawater desalination exceeds that of traditional water sources; however, advancements in technology, including enhanced efficiency, reduced plant footprint, optimized operation, improved feed pretreatment, and the utilization of cheaper energy sources, are expected to drive costs down in the future.

Additionally, reverse osmosis desalination systems are modular and scalable, allowing for flexibility in plant design and installation.

They can be deployed in various settings, including coastal areas, remote locations, and urban centers, to provide freshwater solutions tailored to specific needs and demands.

Desalination Process & Reverse Osmosis

Types of desalination processes (thermal vs. membrane-based)

Desalination processes involve removing salt and other impurities from seawater or brackish water to produce fresh water suitable for consumption or industrial use.

The two main types of desalination processes are thermal desalination and membrane-based desalination.

Thermal Desalination

Multi-Stage Flash Distillation (MSF): This process involves multiple stages of flashing seawater into steam. Each stage operates at successively lower pressures, causing more flashing and higher purity distillate.

Multi-Effect Distillation (MED): In MED, heat from one distillation stage is used to evaporate water in the subsequent stage. It operates at lower temperatures and pressures compared to MSF, making it more energy-efficient but with slightly lower freshwater output.

Vapor Compression (VC): VC desalination compresses vapor from evaporated seawater to increase its temperature and pressure before condensing it into fresh water. This process is energy-efficient but requires a significant amount of electricity.

Thermal Desalination

Membrane-Based Desalination

Reverse Osmosis (RO): Reverse osmosis involves applying pressure to seawater to force it through a semi-permeable membrane, leaving behind salts and impurities while producing fresh water. RO is widely used due to its high efficiency and relatively lower energy consumption.

Nanofiltration (NF): Uses a membrane with larger pores than RO, allowing for the removal of divalent ions such as magnesium and calcium.

Electrodialysis (ED): Electrodialysis uses an electric field to drive ions through ion-exchange membranes, separating salt ions from the water. It’s particularly useful for brackish water desalination.

Membrane Distillation (MD): MD utilizes a hydrophobic membrane to separate water vapor from the feed solution.

The vapor diffuses through the membrane and condenses on the other side, producing fresh water. MD is promising for low-temperature and waste heat desalination applications.

swro

What is Reverse Osmosis in seawater treatment?

As we mentioned above, there are three main seawater treatment methods, among them, RO is the most popular one. Due to its characteristics, which consumes less energy and has a high desalination rate, RO has been widely used in many seawater desalination plants.

Systems for seawater reverse osmosis are made to eliminate more than 99% of saline contamination in the feed water.

For the purpose of removing sodium chloride, preventing scaling, and maintaining system performance, these systems also include a washing, and chemical purification device.

Reverse osmosis membranes and high-pressure feed pumps are the two essential parts of every seawater reverse osmosis system.

Any reverse osmosis system’s core components require specific application and thought to function properly.

In SWRO(sea water reverse osmosis), one thing should be noticed and can not be ignored, is prefiltration for SWRO.

Compared to surface water and groundwater resources, seawater resources often have a higher tendency for membrane fouling and require more thorough prefiltration procedures.

process of desalination

Process of seawater desalination

Every day Bother Filtration helps thousands of desalination plants to reduce their water footprint, increase productivity, and lower operating expenses.

We are helping millions of people to live healthier lives by developing better ways to purify the world’s water sources, improve the food process, es and more. Below is a brief introduction to seawater desalination.

The first step: Sea water prefiltration

The first step in seawater desalination is prefiltration. Many particles such as sand, clay and natural organic matter can be removed by prefiltration for SWRO.

Prefiltration is necessary to protect the subsequent stages of the desalination process, as these particles can clog or damage equipment.

The second step: Debrine & Reverse Osmosis

After prefiltration, the sea water enters the second step, which involves debrining and reverse osmosis (RO). In this stage, debrine is accomplished through RO.

At the same time, 50% water can be output. Water passes through the RO membrane to remove tinniest particles and contaminants.

The third step: Stabilization

The third step in seawater desalination is stabilization. During this step, the pH level is adjusted and 50% water output, then we get purified water. Stabilization ensures that the purified water is safe for consumption and suitable for various applications.

Filtration system of seawater desalination

Now we already have a good knowledge of filtration for seawater desalination. We will simplify it into three main filtration steps.

filtration of sea water

Protection filtration for RO system

We use different micron ratings of filter cartridges to eliminate various sizes of contaminants. By removal of those particles, we can protect our RO system, and improve its efficiency of the RO system.

There are mainly three different micron ratings , which are micron filtration(to filter germs between0.1~1um), Ultrafiltration(to filter protein and virus between0.01~0.1um) and Nanofiltration(to filter salt between 0.001~0.01um).

Here the filter cartridges we mainly used are:

Polypropylene Melt Blown cartridge filter is commonly used for protection filtration in RO systems. It is designed to remove sediment, dirt, rust, and other large particles from the water.

These filters have a higher dirt-holding capacity, providing longer filter life and ensuring better performance of the RO system.

Polypropylene Melt Blown cartridge filter, with years of experience, Brother Filtration can custom you special PP melt blown filters with varied specifications.

meltblown filter
PP string wound

The Polypropylene String Wound cartridge filter is another type of filter used for protection filtration.

It consists of a durable polypropylene tightly wound string around a core, providing excellent filtration efficiency and preventing the release of fibers into the water.

Polypropylene String Wound cartridge filter is a durable and economical choice for fine filtration.

The High Flow Cartridge Filter is a more advanced option for protection filtration.

It is designed to handle high flow rates and has a larger surface area, allowing for better filtration efficiency and longer filter life.

High Flow Cartridge Filter is the best seller and flag product of Brother Filtration, the most popular one is Max A high flow cartridge filter, with a large water flow capacity and large filter outer diameter.

maxa filter

Filtration after RO system

After the process of the RO system, the main objective is to remove tinniest particles and contaminates, here we need filter cartridges with Absolute Ratings.

The Polypropylene Pleated Cartridge Filter is an excellent choice for post-RO filtration. The pleated design increases the contaminant capacity of the filter, ensuring a longer filter life and reducing the need for frequent replacements.

Polypropylene Pleated Cartridge Filter offers a higher filter surface area and exceptional contaminant capacity.

Another option for post-RO filtration is the High Flow Cartridge Filter. High Flow Cartridge Filter has a high flow rate and large dirt-holding capacity, helping customers to improve filtration efficiency.

This means that they can effectively capture and retain a significant amount of contaminants, even in demanding filtration systems.

pleated filter cartridges

The Final Filtration

At the final filtration, we need to do further precise filtration to make the water drinkable, here the main filter cartridges we use are Polypropylene Pleated Filter and Polyethersulfone Membrane Pleated Filter.

The Polypropylene Pleated Filter is commonly used for final filtration. Its pleated design offers a larger surface area, allowing for more effective filtration and reducing the chance of clogging.

Additionally, Polyethersulfone (PES) Membrane Pleated Filters are known for their excellent performance in removing bacteria, viruses, and other microorganisms from the water.

Wave Edge

Conclusion

In today’s usage of complex water resources, desalination occupies an increasingly important position. RO technology is an essential part in sea water filtration, which offers pure water and needs prefiltration.

Every stage of sea water filtration needs to be paid attention and selecting different filter cartridges due to the various characteristics of different particles and contaminants.

Brother Filtration has been deeply involved in the filtration industry, designing and manufacturing various filter cartridges and filter products, which fulfil the needs of sea water treatment.

And we have already helped many desalination plants to do their sea water filtration. If you have any problem about sea water filter cartridges and RO systems, or you want to have professional suggestions, please feel free to contact us.

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